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1995 Jeep Wrangler Timing Chain Parts Questions & Experts Answers
Q: How to replace the timing chain and ensure proper alignment of the camshaft and crankshaft sprockets in 2.5L four cylinder engine on 1995 Jeep Wrangler?
A: Set the number one piston at Top Dead Center (TDC) and remove the timing chain cover. Reinstall the vibration damper bolt and rotate the crankshaft until the zero timing mark on the crankshaft sprocket aligns with the timing mark on the camshaft sprocket, ensuring the timing marks on the sprockets are lined up. Slide the oil slinger off the crankshaft, then turn the tensioner lever to the unlock position. Pull the tensioner block toward the lever to compress the spring, hold the block, and turn the lever to the lock position. If necessary, use a small screwdriver to remove the retaining clip and take the tensioner off the block. Remove the camshaft retaining bolt and slip both sprockets and the chain off as an assembly. Clean the components and inspect for wear and damage; excessive chain slack and deformed, chipped, pitted, or discolored teeth require replacement, and always replace the sprockets and chain as a set. Inspect the tensioner for excessive wear and replace it if necessary. Install the tensioner, crankshaft camshaft sprockets, and timing chain, ensuring the marks on the sprockets are properly aligned. Install the camshaft sprocket retaining bolt and washer, tightening to the specified torque. For 1996 and earlier models, verify correct installation of the timing chain by turning the crankshaft to place the camshaft sprocket timing mark at approximately the one o'clock position, positioning the crankshaft timing mark where the adjacent tooth meshes with the chain at the three o'clock position, and count the number of chain pins between the timing marks of both sprockets, ensuring there are 20 pins. Release the tensioner by turning the lever to the unlock position, ensuring it is released before installing the timing cover. Finally, install the oil slinger and the remaining parts in the reverse order of removal.