Genuine Dodge Avenger Brake Booster

Dodge Avenger Brake Booster Parts Questions & Experts Answers

• Power Brake Booster
  68020653AC
  Q: How to Operate and Check a Power Brake Booster on Dodge Avenger?

  A:

  In 2014 vehicles and earlier, you can test the operation by starting the engine while pressing down on the pedal; when normal, the pedal should move down a small amount. Pedal down twice with the running engine to see if the pedal stays the same distance from hitting the floor. You can check for a leak-free power brake system this way: Turn the engine on for one or two minutes and switch it off. Then press the brake pedal several times very slowly. If it moves downward the first time you press it, but returns to its original height by the second or third time, the system is not losing air. Hold down the brake pedal and stop the engine when running; the booster is airtight if the brake pedal stay at the same travel distance for 30 seconds with the pedal still press Keep an eye on the vacuum hoses and booster container but leave the booster alone; fixing problems means swapping the whole unit. Squeeze the pedal several times when the engine is off to smooth out air trapped in the booster unit. Pull the connection wire from its vacuum ground point. Disconnect the Powertrain Control Module (PCM) with its bolts, and put it somewhere safe. Start by cleaning the part where the master cylinder links to the power brake booster. After that, take off the master cylinder and break the Brake Lines from the junction block at the booster's bottom, closing all exposed ends with plugs. Pull off the vacuum hose from the check valve outside the brake booster, without disturbing its grip on the valve. Get under the dash, take out and remove the Brake Light Switch. Without harming yourself, open the brake pedal pushrod from the top by sliding in a small screwdriver to loosen the hard lock on the retaining clip. Treat the old clip as dangerous and replace it with a new one when reinstalling the brake system. Crack open and take off the bolts holding the booster to the firewall. Be very careful when pulling out the brake booster unit from the firewall and out of the engine space. Fit the booster onto the firewall. Tighten its holding nuts to the correct pressure, and join the brake pedal to the brake booster pushrod with a fresh holding clip. Starting with the master cylinder, apply a fresh vacuum seal, then put it back on the power brake booster to complete installation. Finish by emptying the brake system of air, then check that the brakes work correctly before putting the car into regular driving.